Our Pulleys

Custom designed by the CPS Engineering team utilising recognised industry and proprietary software packages, all pulleys are individually engineered, optimised and manufactured to the highest quality standards, meeting all levels of client specifications.

CPS offer extensive and endless customised pulley options, delivering our clients a truly fit-for-purpose solution for any application. CPS pulleys are manufactured using Australian grade steels and the highest quality components, delivering a strong product designed for maximum value, reliability and performance.

We strictly adhere to our ISO 9001:2015 Quality Management System, ensuring that every pulley receives the utmost attention to detail to be delivered exactly as designed, on time.

You can download an overview of our pulleys offering from the link.

CPS - Your Conveyor Partner

New Conveyor Pulleys
Refurbished Pulleys
Pulley Engineering
New Conveyor Pulleys

Conveyor Design and Auditing

As part of our conveyor partner philosophy, CPS partners with conveyor operators, construction groups and other designers to provide conveyor design solutions and quality auditing. CPS operates the Helix Delta-T dynamic software package for general conveyor design projects. We can also use client-specific software, such as Sidewinder or BeltAnalyst, on request. CPS has access to both our own and external testing facilities for use in confirming data for use in developing specific solutions.

CPS conveyor design services include:

  • Greenfields conveyor design and costing
  • Conveyor tonnage and speed upgrade calculations
  • Conveyor operation auditing
  • Materials handling plant throughput studies
  • Distributed Drive System implementation
  • Load zone upgrades and retrofits
  • Balanced machine weight optimisations
  • Pulley and idler design optimisation
  • Overland conveyor mechanical optimisation
CPS Conveyor Design Render

CPS Conveyor Design
Refurbished Pulleys

Refurbished Pulleys

The CPS quality pulley refurbishment process is a cost-effective alternative to purchasing a new pulley in certain cases. Our in-house Engineering team will strip down and analyse the pulley before providing a detailed report outlining the condition of the pulley and the components that require replacing. If the pulley is in a repairable condition the cost can be as little as a third of a new pulley for an “as newquality reliable product.

Our refurbishment services include:

  • Complete strip down and cleaning of parts
  • Refurbishment viability report
  • Third party non-destructive testing of shaft and shell
  • Re-machining if required
  • Removal of old lagging / Re-lagging
  • Re-assembly of pulley with new locking elements, bearings assemblies etc
Pulley Lagging

Pulley shells are commonly lagged to protect the pulley face from wear and provide better traction to the belt. Applying the right lagging material is crucial to the performance of the pulley, life of your conveyor belting and the reliability of your system. CPS pulleys can be customised with a variety of lagging systems.

  • Hot vulcanised and cold bonded rubber in FRAS and non-FRAS
  • Hot vulcanised and cold bonded rubber backed ceramic in FRAS and non-FRAS
  • Direct bonded ceramic tiles
  • Hot cast Polyurethane - smooth, grooved and diamond pattern
  • Painted Steel

Pulley Engineering

Pulley Engineering

Engineered Pulley design
  • Shell and end discs to AS4100 – More than 100 million cycles
  • Shaft to AS1403 – Infinite life
  • Bearings to ISO281 – More than 60,000 hours
  • Locking assemblies used are specifically selected for imposed bending moment
  • Lagging selection to suit operating environment
Engineered using industry leading design processes