Idlers

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CPS Idlers

CPS is a proud leader in innovation and technology within the conveyor industry. CPS design, engineer and fabricate a large variety of idler configurations according to industry standards and/or customer requirements - 1,2,3,4 or 5 roll design, offset or inline, top-mounted or underslung. Idlers are supplied for a standard range of belt widths from 450 mm to 2400 mm.

The Engineering department at CPS is responsible for the continuous innovation in these products and manufacturing systems. The team utilises the latest computer-aided design and simulation software to assist in ensuring client needs are consistently exceeded. Engineering resources have been invested in automation systems maximising our capacity and guaranteeing our products provide value, are quick to market while cost-effective. The team aids our partners with technical support and can also provide in-depth onsite assistance.

Frames are manufactured in dedicated factories, using CNC laser cutters, tube bend press and robotic welding, to produce idler frames and other associated structure to tolerance and quality levels previously unseen in the conveyor industry.

Click here to view CPS Quick Reference Guide

Transition

Transition idlers are adjustable idlers, used in the belt transition zone, which assist the conveyor belt to change from a flat profile across pulleys to a troughed angle. Transition idlers can be custom made for any belt width, with either slotted or drilled hole adjustments.

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CPS Transition Idlers

Jacking Carry

Jacking carry impact idlers are a heavy-duty, high performance solution utilised in conveyor impact zones under the skirt. CPS pioneered single jacking impact idlers for extreme-duty applications. Jacking idlers can designed in multiple configurations including single and dual arrangements for any belt.

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CPS Jacking Carry Idlers

Retractable Carry

Maintenance-friendly Retractable Carry idlers provide HSE safety benefits by allowing roller change outs from walkways. Retractable Carry idlers can be custom made for any belt width, in multiple roll configurations to suit your project requirements.

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CPS Retractable Carry Idler

5 Roll Carry

As they distribute conveyor loads across more bearings, 5 Roll Carry idlers allow for lighter weight rollers, providing significant HSE safety benefits. 5 Roll Carry idlers can be custom made to any width to suit your project requirements. 

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CPS 5 Roll Carry Idler

Carry Training

Carry Training idlers provide a method for actively realigning the belt during operation, resulting in better overall performance and reduced downtime. CPS’ custom designed pivot assembly is fully serviceable and replaceable. Carry Training idlers can be custom made for any belt width to your project requirements. 

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CPS Carry Training Idler

Dual Jacking Impact Applications


Dual Jacking Impact idlers are used where  current frames are not sufficiently robust, with rigidity issues, fatigue fracturing, and roller slot elongation due to plastic deformation from repeated impacts and rattling against the hard roller shaft.

The idlers are also well utilised where impact frames rattling and moving under heavy impact zones cause belt/skirting deviation and spillage, resulting in increased belt wear.

A major Iron Ore producer has reported belt life extension of over 100%, given the reduction in skirt wear and impact fatigue since installing CPS 3-roll jacking frames.

All idlers are custom made to your requirements. Click here to contact us for more information.

Download the information brochure.

CPS Dual Jacking Impact Idler

Flat Carry

Used in take up areas, the Flat Carry idler supports the return side of the belt where no troughing angle is necessary. Like all CPS idlers, Flat Carry idlers can be custom made to suit your project requirements. 

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CPS Flat Carry Idler

Flat Return Training

Flat Return Training idlers provide a similar dynamic alignment method for the carry side of the belt as the Carry Training idler provides to the return side. These positive action training frames can be custom made for any belt width to your project requirements. CPS’ custom designed pivot assembly is fully serviceable and replaceable. 

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CPS Flat Return Training Idler


Flat Return

Providing support for the return length of the belt, Flat Return idlers support the belt in flat areas near pulleys. CPS can custom manufacture these idlers using quality materials right here in Australia to suit your project requirements. Flat return idlers can be supplied with a low-maintenance cleaning solution complete with the CPS PU Disc Rollers

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CPS Flat Return Idler

Flat Disc Return

Flat Disc Return idlers are a low-maintenance cleaning solution complete with the CPS PU Disc Roller. Flat Disc Return idlers can be custom made for any belt width to your project requirements. 

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CPS Flat Disc Return Idler

Vee Return

The Vee Return idler provides best value to applications where a vee orientation is required on the return side to assist with tracking and ensure peak performance. Vee Return idlers can be custom made for any belt width to your project requirements. Vee return idlers can be supplied with a low-maintenance cleaning solution complete with the CPS PU Disc Rollers

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CPS Vee Return Idler

Suspended Return

Chain return style Suspended Return idlers are an easy removal option primarily used in underground coal. When set up correctly, similar to Vee Return Idlers, Suspended Return idlers can assist with centralising the belt. Suspended Return idlers can be custom made for any belt width to your project requirements. 

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CPS Suspended Return Idler