CPS Conveyor Products and Solutions.
CPS manufactures conveyor rollers using composite bearing housing technology CBH™. This technology is now used to produce all our steel, aluminum, HDPE-GF, composite and Yeloroll (MPVC) conveyor rollers. Through innovation in design since 2003, we are able to provide a complete range of rollers for light, medium and heavy duty applications. Our unique design and manufacturing process has resulted in a roller series manufactured to ensure optimum performance, reliability and durability. The roller construction and manufacture contains several unique features that result in significant improvements over traditional rollers. The CBH™ range of rollers is suited for all applications.
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Steel Roller(89 - 178Ø)
Unlike conventional steel rollers manufactured using welded end hubs, the CPS steel rollers are produced using our composite bearing housing to ensure optimum performance, reliability and durability. Benefits include being belt friendly (no pizza cutter), superior balance, high impact resistance, and a shell which can be hot vulcanised rubber lagged or galvanised for special applications.
Aluminium Low Noise Roller(89 - 178Ø)
CPS aluminium rollers are manufactured using a high quality alloy tube. Due to the quality of our tube and housings the TIR (Total Indicated Run-out) & MIS (Maximum Indicated Slope) of our aluminium roller is naturally low. The standard balance of our aluminium rollers complies with ISO1940-1 G16. A reliable light weight, low noise option. Used extensively on the fast, high tonnage coal loading terminal conveyors.
Steel Low Noise Roller(89 - 178Ø)
Low noise steel rollers have the same extremely tight balance, surface finish, and TIR requirements of weigh rollers. This not only reduces noise, but also reduces reciprocating forces on the roller bearings and nearby structure, enhancing roller reliability and reducing power requirements. CPS has spent the last 8 months on new low noise manufacturing methods with outstanding results. The quietest rollers tested at TUNRA in almost ten years - June 2016. Other low noise options are Yeloroll, HDPE GF and Aluminium subject to the application.
Steel Hybrid FRAS Roller(127 - 178Ø)
Specifically manufactured for underground coal mining using a steel shell and the CPS FRAS approved Composite Bearing Housing technology. The Steel Hybrid FRAS Roller provides the benefit of the belt friendly, optimal performing sealing arrangement in conjunction with a traditional steel shell. Ideally suited to high moisture or dusty applications where bearing sealing performance is paramount. Available as individual rollers or in suspended sets with an additional low noise option.
(114 - 203Ø)
Manufactured using a specifically formulated modified PVC shell. They are 40% lighter than equivalent steel idlers, providing OH&S benefits, and significantly reduced noise levels. Other benefits include being belt friendly, highly corrosion resistant, non-magnetic, impact resistant, low breakaway mass and significantly less carry back. Yeloroll has been in production for 14 years with outstanding results. Excellent all-round polymer roller.
Yeloroll HD Roller
(127 - 245Ø)This "Heavy Duty" fibre reinforced high-density polyethylene shell has increased strength, stiffness, creep resistance, dimensional stability and 3 times better abrasion resistance than other polymer shell rollers. A durable, naturally low-noise roller which is 35% lighter than a conventional steel roller. An excellent alternative to plain steel flat or vee return rollers on dirty belts.
HT Composite FRAS Roller
(127 - 152Ø)
Combining cutting edge composite, polymer and Polyurethane technology has led to the introduction of the ultra lightweight HTC FRAS roller. The HTC FRAS roller has passed all the tests required by NSW Mine Safety as specified in MDG 3608. It is the first and only non-metallic conveyor roller of its kind to be fully fire resistant anti-static (FRAS) compliant and safe for all underground operations.
Read the feature article in ABHR magazine here
Polyurethane Composite Disc Roller
(133, 159,181 & 203Ø)
This leading edge lightweight Polyurethane Composite Disc Roller has been designed by CPS to specifically provide a safe reliable solution when dealing with return rollers on the underside of the belt. Manufactured using a composite shell, highly wear resistant polyurethane discs and HDPE spacers, the Polyurethane composite disc roller reduces the weight by up to 60% of an equivalent steel disc roller, providing significant OH&S benefits. Operational benefits include being belt friendly (no pizza cutting) and corrosive resistant while significantly reducing carryback on the belt.
Rubber Impact Roller
(133, 159, 181 & 203Ø)
CPS manufacture a complete range of light, medium and heavy duty Impact rollers using a heavy duty steel shell, a range of robust rubber discs and the CPS multi-labyrinth sealing arrangement to ensure optimum performance reliability and durability. Impact Rollers are used in conveyor loading and transfer point applications to protect the belt where lump material is dropped from height in the transfers which can cause damage to the belt. Also available using FRAS rubber rings.
Polyurethane Full Sleeve Impact Roller
(133, 159, 181 & 203Ø)Manufactured using a heavy duty steel shell and highly wear resistant polyurethane. The full face Polyurethane Impact Roller is an excellent longer lasting alternative to bullnose or impact rubber disc rollers installed on high impacting conveyor loading and transfer points. Ideal for applications where rubber disc rollers fail due to wear and rubber ring elongation. Available in Fire Resistant Polyurethane.
Rubber Disc Roller(133 & 159Ø)
Manufactured using a steel shell and rubber discs. Offers a maintenance free solution in areas where return rollers are failing regularly due to carry back and shell wear. A good alternative to plain steel rollers on the return side.
Polyurethane Disc Roller(133, 159 & 181Ø)
Manufactured using a steel shell and highly wear resistant polyurethane discs. An even longer lasting solution than Rubber Disc Rollers, in areas where return rollers are failing regularly due to carry back and shell wear. An excellent alternative to plain steel and rubber disc flat or vee return rollers in critical high wear areas such as the head and tail end.
Weigh Roller(89 - 178Ø)
Weigh quality rollers are a vital part of the conveyor weigh scales to ensure minimal vibration and provide maximum accuracy. These specialised rollers are machined accurately to 0.05 TIR (Total Indicator Run-out) and a 3.2 µm surface finish, and maximum imbalance of 0.014 Nm/Roll and balance quality G16 as per ISO 1940-1. Other weigh roller options are Yeloroll, HDPE GF and Aluminium with all shaft ends fitted with jacking screws for fine tuning adjustments.
Polyurethane Cleaning Roller(140 & 165Ø)
Manufactured using highly wear resistant polyurethane spiral rings which prevent and assist in cleaning off sticky carry back from the belt. These rollers offer a maintenance free solution to conveyor belt cleaning and tracking as an alternative to plain steel or disc flat & vee return rollers.